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Articles and news on building an AI-assisted, connected manufacturing and print operation.

Connected WorkerSeptember 23, 2025

Understanding Kaizen & Continuous Improvement in Lean Manufacturing

The history of Kaizen, or Kaizen Blitz, is well-documented. The inventor of Kaizen, Masaaki Imai, was a managerial theorist and consultant on the Toyota production system. In 1986, he wrote a book titled “Kaizen: The Key ​to Japan’s Competitive Success.” His book outlined his examination of manufacturing processes over a decades-long career. The word Kaizen […]

MESSeptember 16, 2025

What Is a Smart Factory? The Future of Manufacturing

These days, everything’s smart: smartphones, smart cars, smart homes, smartwatches, smart cat litter trays. The smart craze is justified by the results, as connecting key devices to the internet provides users with safer, more powerful, and easier-to-use tools. However, smart technology doesn’t merely apply to standalone devices. Through the Internet of Things (IoT) and cloud computing, enterprises can […]

MESSeptember 11, 2025

Operational Availability (OA): What It Is & How to Improve It 

Keeping equipment running smoothly is at the heart of every successful operation. When downtime strikes, productivity and profits take a hit. That’s where operational availability (OA) comes in—a key metric that shows how reliably your systems are performing. By understanding OA, how it’s calculated, and the factors that influence it, you can take actionable steps […]

ERPSeptember 1, 2025

Managing Cost, Freight, and Risk: A Modern Procurement Playbook

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ERPAugust 26, 2025

How ERP Systems Simplify Unit of Measure (UoM) Conversion in Manufacturing

In batch manufacturing, units of measure (UoM) are the silent backbone of every process, from sourcing raw materials and formulating recipes to tracking inventory and shipping finished goods. Yet too often they are treated as an afterthought, patched together with spreadsheets or calculators.  Those manual workarounds introduce hidden delays, cost overruns, and compliance risks that […]

ERPAugust 21, 2025

From Spreadsheets to ERP: Why Batch Manufacturers Are Making the Switch

Spreadsheets have long been the default tool for batch process manufacturers. They are familiar, flexible, and require minimal investment. Yet as production volumes rise and regulations tighten, their limits become clear. Version control issues, data entry errors, audit challenges, and barriers to growth start to slow operations and drive up costs. Batch process manufacturers today […]

Connected WorkerAugust 19, 2025

Autonomous Maintenance: Definition, Benefits, & How to Implement in 7 Steps

Autonomous maintenance is the first pillar of Total Productive Maintenance (TPM). It is a way to provide your operators with the tools they need to perform maintenance tasks on their own equipment—emphasizing proactive and preventative maintenance. By giving machine operators the means to carry out part of the maintenance themselves, it leads to increased efficiency and productivity.   […]

ERPAugust 18, 2025

How to Avoid Legal and Compliance Gaps in Co-Manufacturing Agreements

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Connected WorkerAugust 14, 2025

What Are Manufacturing Work Instructions? 

Manufacturing work instructions are important documented processes that help workers consistently create, assemble, package, and ship products. Good manufacturing work instructions can help streamline the production process to support lean manufacturing. At the same time, quality instructions promote a safe working environment and help eliminate waste. Types of Manufacturing Work Instructions Manufacturing work instructions vary […]

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